Machinery baseline medical examination!
When God created man, he did not anticipate the production of spare parts … And now all the dreams of humanity, exploring and experimenting to Man as the most precious and priceless, it was possible to successfully treat and repair, adjust, and protect from harmful influences.
Debit old and make new, to replace obsolete in our modern situation sounds sinister criminal, inhumane.
So why do we so often comes with all our surroundings, what works, what helps us, rescues, and the term “machineless” we understand as the absence of something, but no more!
It is not reasonable and we offer to act more wisely and maturely. Certainly there are skeptics among us with the assertion that the new is always better and more convenient than the restoration and repair, but let’s think – to create a new need to think, to catch a modern and forward-looking need, and put in a form and then cut down the forest, pick open the planet to get , burn and suffer from the greenhouse effect, and all because of laziness in time to eliminate leaking oil, there is no possibility to stop for repairs (and personally you have planned visit to the doctor?) happy (so far) this state of things – but I still buy new where to go will have nowhere to go. Or a good new or old emissions!
We treat, healthier, watch the state, to support and be proud that you are saved, not interrupted the connection to time, generations, respectful attitude towards work of our forefathers and should not be wasting resources on the wind. This requires an understanding of the state of regular and systematic monitoring, detection of early stages of disease, understanding treatments and new knowledge, possession instruments of modernization, continuous improvement of the state of affairs. All this can take place if, on the one hand, there is a desire to move along this path, and on the other hand, the qualitative diagnosis. We offer a comprehensive diagnosis of metal-processing equipment and then deployed the conclusion of the implementation and, or, whether it should repair and modernization and, perhaps, his replacement, as an economically sound decision. But for this one-time acts of
diagnosis can not give a complete picture of the dynamics of processes “disease” of equipment.
Should periodically baseline medical examination and then your decision to repair or replace equipment would be most prudent and reasonable. The economic component of this project – subscription baseline medical examination – can be entirely offset by maintenance Surge emergency stop on the machine where the card can be delivered to the implementation of an important contract.
What falls under the concept of “baseline medical examination”?
1. Functioning of the machine, conceived the factory – manufacturer.
2. Defining standards of precision machining. This category is very comprehensive, so it can be divided into several components – the rules of the accuracy of the mutual accommodation of the machine axes, the linear rule accuracy, angular frequency and, consequently, the effect of increased wear on the stability, durability of equipment.
3. Rates of consumption of consumables – lubrication, cooling, compressed air, electricity, tools, etc.
4. Safety equipment use in the process.
Conclusions baseline medical examination may give a signal to change modes, technological solutions,
recommendations for repair (and holding), preparation of specification for upgrading or replacement of equipment.
Complicated equipment must be not only one set of hands – one master, but one doctor with a “patient card” – the magazine of the machine in order to properly understand the condition of the equipment. For a correct diagnosis of our experts know exactly device equipment, methods and tools survey, based on State Standards and passports manufacturers. Their findings are objective, because they went to school overhaul, where it is the essence of performance. When more closely with the customer’s experts, who work with the equipment on a daily basis, perhaps more precise formulation and plan repair and maintenance tasks for the modernization, with the choice of the most usual configuration and, in the absence of the latter skills – addressing their training to relevant
professionals management systems, CNC control, drives, support and basic tools, etc. This process can create the ground for the growth of in-house expertise should improve the quality of service, as a consequence, the reliability of the equipment. As an argument for the baseline medical examination machines can agree on a schedule when it is not being carried out – in the evenings, weekends, etc., so as not to reduce commodity computer time. Another aspect of the compilation flow chart of the machine. Identification of technical characteristics and standards of precision machine tool is a reference tool for making decisions on the placement of an order in their industry, where management often uses a comparison of the proposals so that can make or consultations with specialists,
koimi are a chief engineer, process engineer, mechanical engineer, but and they usually only know the parameters of the normal machine. But that machine is actually from themselves is – is a mystery. And help in this decision could flow sheet machine. With this card we can offer a range of engineering services for the processing of products, the choice of procurement, design and manufacture of jigs, tools, cutting and measuring, processing technologies.
There is a great experience for turning, milling, boring, drilling, welding and punching work on a wide range of domestic and imported equipment from the construction of mathematical models, control programs, technical processes with the calculation of machine time, labor and calculations. These services for our company’s time-tested long-term cooperation with many factories of the energy, chemical, machine building, shipbuilding, railways, military areas.
Below is an example flow chart SDG modes. 2A620F1/F11/F4:
I – Verification of the exhibition stage of the machine on the foundation of devices – electronic level checks of lower sleigh bed in two directions perpendicular to the machine stands in both directions, turning the table with the level of confiding horizontal table in the zone of maximum generation and minimal area. The same test is repeated at the loaded (5-8 ton) table.
II – Testing Phase straightness of motion in two mutually perpendicular planes using certified span iron line, linear displacement, and gon indicator. Just checked the effect of shifting, ie, during reverse movement of the subject body.
III – Verification phase of the radial and axial runout of spindle, faceplate and rotary table, all data are entered in the passport verification of advanced machine with acceptable deviations.
IV – Verification phase measurement systems for all coordinates, including the correct installation of the turning points of reference desk at 0 `, 90`, 180 `, 270`. This is done by a laser interferometer to determine the length and rotating the table – a control frame.
Salov SE – Chap. Engineer fax. R-TEHNO St. Petersburg.
Leave a Reply